Actuator drives are widely used both in consumer electronics and in industrial systems: as all kinds of locks, couplings; as part of valves that control the flow of liquids or gases; in robotics; alarm systems, etc. In the event of a failure of the actuator drive, it is not typical for it to restore the operating mode. As a consequence, predicting reliability plays an important role. The article discusses the development of a method for processing the weber-ampere characteristics of actuator drives. Weber-ampere characteristics are converted into ampere-weber ones, reflected by the maximum flux linkage value, and interpolated by the current values that are the same for all characteristics. The characteristics obtained in this way are transformed by the method of principal components and are represented by a point in three-dimensional space. By the location of the points of the center of mass and the dispersion of the groups of characteristics of one electromagnetic drive, a forecast is made about its state by the time of the next check according to the regulations. This method was applied to the characteristics of 10 actuator drives, each of which was subjected to mechanical resistance during operation. The characteristics transferred into the space of the principal components forms a figure resembling a boomerang. The movement of points from the upper edge of the "boomerang" through the center to the lower edge reflects the deterioration of its working properties.
Keywords: prediction, reliability, actuator drive, weber-ampere characteristic, principal components, flux linkage, data processing, duty cycle, malfunction, Statistica, points cloud, performance data