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Optimization of cutting modes when drilling hardened steel based on Abaqus/Explicit modeling

Abstract

Optimization of cutting modes when drilling hardened steel based on Abaqus/Explicit modeling

Kuzmin M.V., Danilenko M.V.

Incoming article date: 04.06.2025

Drilling of hardened steel 40 HRC 24...32 is investigated using numerical simulation in Abaqus/Explicit. The stress-strain state is analyzed. It has been found that optimization of cutting modes (feed speeds and revolutions) reduces Mises stresses to 55% of the ultimate strength, increasing tool durability. The results show the dependence of stress distribution on cutting parameters and the influence of drill geometry on the machining process.

Keywords: drilling, hardened steel, numerical modeling, finite element method, Mises stresses, tool durability, optimization of cutting modes, drill geometry